1吨塞棒底注式中频保温炉

A、综合参数
序号	项目	参数要求
1	设备形式	250kw
2	额定容量	1T
3	最大容量	1T+30%
4	工作温度	1450℃铸铁保温
5	工作噪声	<85分贝
6	炉体结构	钢壳
7	出线方式	侧出线
B、电气参数:
序号	项目	参数
1	电源功率	250kw /3相6脉1T
2	整流项数	6脉
3	逆变器	SCR并联逆变
4	额定频率	1000Hz
5	进线电压	380V
6	直流电压	500V
7	中频电压	750V
8	启动成功率	100%
9	功率因数	0.92
C、配冷却系统参数
序号	项目	参数
1	闭环冷却塔	ZXZ-N80T（20/60)一体分层塔
2	冷却塔壳体	镀铝锌板或304不锈钢板
3	风机配套电机	1.1KW
4	喷淋水泵	2.2KW
5	主循环泵	7.5kw
6	冷却器	304冷却器
D、炉体指标
序号	项目	参数
1	炉壳结构	钢结构
2	磁轭材质	Z11-0.23
3	磁轭覆盖率	85%
4	磁轭夹紧	不锈钢 1Cr18Ni9
5	磁轭散热方式	双水冷
6	感应器铜管材质	T2纯铜99.9
	感应圈内径	900 壁厚5mm
	感应圈高度	500mm
7	水路	4进4出
8	出线方式	侧出
9	水冷圈材质	紫铜管
10	炉壳发热量	＜75℃（炉底与炉盖除外）
11	绝缘	线圈与磁轭绝缘采用云母板双层隔离
12	螺栓	普通碳钢螺栓为8.8级。其他螺栓不锈钢材质或铜制
13	坩埚模厚度	＞5mm
14	水路连接软管	采用无阻燃高绝缘橡胶管
15	集水器	不锈钢材质

五、炉体结构描述:

5.1机械结构原理说明

炉体采用钢壳磁轭炉体，金属熔液的出口通道“浇口”设在电炉底部。(高铝石墨质或氧化锆质水口)由于金属在熔炼过程中，杂质和熔渣均浮在液面；底注式浇注可避免杂质和熔渣进入铸件型腔，大大减少废品出现。钢水出口连接有塞杆动作机构；塞杆动作机构包括塞棒、气缸和传动杠杆，塞棒底部形状与钢水出口形状相适配，且塞棒底部为由上至下渐缩形；气缸驱动传动杠杆沿一固定轴转动，传动杠杆带动塞棒作上升或下降动作。用塞杆动作机构的上升或下降运动来控制出钢口的开、关或开度，精确控制出钢点和出钢流量及出钢流速，

塞杆动作机构包括塞棒2、气缸3和传动杠杆4，气缸3连接传动杠杆4的一端，气缸的底部固定；塞棒2连接传动杠杆4的另一端，塞棒2的底部形状与钢水出口形状相适配，且塞棒2的底部为由上至下渐缩形；气缸3驱动传动杠杆4沿一固定轴转动，传动杠杆4带动塞棒2作上升或下降动作。其特征在于钢水出口横截面为圆形，塞棒2的底部为圆椎形。传动杠杆4的另一端固定连接有悬挂套管5，悬挂套管5用于将塞棒2悬挂于传动杠杆4上。塞杆动作机构还包括旋转轴承6，旋转轴承6连接悬挂套管5和塞棒2之间。塞杆动作机构还包括支架7，支架7上固定连接有套筒型调正器(8)；还包括缓冲弹簧10和位置固定杆9，悬挂套管5的下端与缓冲弹簧10的上端固连，缓冲弹簧(10)的下端与旋转轴承(6)的内圈固连，旋转轴承6的外圈与位置固定杆(9)相连接。

title:

1 ton stopper bottom injection type intermediate frequency holding furnace

1 ton plug rod medium frequency holding furnace.cast tube special equipment

I. Overview:

1, equipment type:

The 1 ton stopper bottom injection type intermediate frequency holding furnace

is mainly used steel (iron) and raised temperature water insulation, steel (iron) melting water from other devices (such as blast furnace, converter, cupola), and poured into an induction furnace insulation, and then fine-tuning components, and provide appropriate Warm to the final casting temperature.

Second , the main technical parameters of the equipment

A, comprehensive parameters
Serial number	project	Parameter requirement
1	Equipment form	250kw
2	Rated Capacity	1T
3	Maximum capacity	1T +30%
4	Operating temperature	1450 °C cast iron insulation
5	Working noise	<85 decibels
6	Furnace structure	Steel shell
7	Way out	Side outlet
B, electrical parameters:
Serial number	project	parameter
1	Power supply	250kw / 3 phase 6 pulse 1T
2	Number of rectifiers	6 veins
3	Inverter	SCR parallel inverter
4	Rated frequency	1000 Hz
5	Line voltage	380V
6	DC voltage	500V
7	IF voltage	750 V
8	Start success rate	100%
9	Power factor	0.92
C, with cooling system parameters
Serial number	project	parameter
1	Closed loop cooling tower	ZXZ-N 80 T ( 20/60) integrated layered tower
2	Cooling tower housing	Galvanized or 304 stainless steel
3	Fan supporting motor	1.1KW
4	Spray pump	2.2 KW
5	Main circulation pump	7.5kw
6	Cooler	304 cooler
D , furnace index
Serial number	project	parameter
1	Furnace shell structure	Steel structure
2	Yoke material	Z11-0. 23
3	Yoke coverage	8 5%
4	Yoke clamping	Stainless steel 1Cr18Ni9
5	Yoke cooling method	Double water cooling
6	Sensor copper tube material	T2 pure copper 99.9
	Induction ring inner diameter	900 wall thickness 5 mm
	Induction loop height	500 mm
7	waterway	4 in 4 out
8	Way out	Side out
9	Water cooling ring material	Copper tube
10	Furnace shell heat	<75 ° C (except the furnace bottom and the furnace cover)
11	insulation	The coil and the yoke are insulated by a double layer of mica board.
12	bolt	Ordinary carbon steel bolts are grade 8.8. Other bolts made of stainless steel or copper
13	Die thickness	>5mm
14	Water connection hose	Use non-flame retardant high insulation rubber tube
15	Water collector	Stainless steel

Fifth , the furnace structure description:

5.1 mechanical principles described structure

The furnace body adopts a steel shell yoke furnace body, and the outlet channel "gate" of the metal melt is arranged at the bottom of the electric furnace. ( High-aluminum graphite or zirconia nozzle ) Since the metal is in the smelting process, impurities and slag float on the liquid surface; the bottom-injection casting can prevent impurities and slag from entering the casting cavity, greatly reducing the occurrence of waste. The steel water outlet is connected with a plug rod action mechanism; the plug rod action mechanism comprises a plug rod, a cylinder and a transmission lever, the bottom shape of the plug rod is adapted to the shape of the molten steel outlet, and the bottom of the plug rod is tapered from top to bottom; the cylinder drive transmission The lever rotates along a fixed axis, and the transmission lever drives the plug to raise or lower. Use the rising or falling movement of the plug rod action mechanism to control the opening, closing or opening of the taphole, and precisely control the tapping point and tapping flow rate and the tapping flow rate.

The plug rod action mechanism comprises a stopper rod 2, a cylinder 3 and a transmission lever 4, the cylinder 3 is connected to one end of the transmission lever 4, and the bottom of the cylinder is fixed ; the stopper rod 2 isconnected to the other end of the transmission lever 4, the bottom shape of the stopper rod 2 and the molten steel outlet The shape is adapted, and the bottom of the stopper rod 2 is tapered from top to bottom; the cylinder 3 drives the transmission lever 4 to rotate along a fixed axis, and the transmission lever 4 drives the stopper rod 2 to ascend or descend. It is characterized in that the steel water outlet has a circular cross section, and the bottom of the stopper rod 2 has a circular cone shape. The other end of the transmission lever 4 is fixedly connected with a suspension sleeve 5 for suspending the stopper rod 2 from the transmission lever 4. The stopper action mechanism further includes a rotary bearing 6 that connects between the suspension sleeve 5 and the stopper rod 2. The plug action mechanism further includes a bracket 7 to which the sleeve type adjuster (8) is fixedly coupled; a buffer spring 10 and a position fixing rod 9 are further fixed, and the lower end of the suspension sleeve 5 is fixed to the upper end of the buffer spring 10 The lower end of the buffer spring (10) is fixed to the inner ring of the rotary bearing (6), and the outer ring of the rotary bearing 6 is connected to the position fixing rod (9)

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